Conventional setups without modular tooling require a great deal of skilled labor and time. A basic frame such as this tunnel boring base might take upwards of a few hours to fabricate by hand. Using a precision modular welding table with a common pattern of bores and add-on tooling blocks will cut the setup time more than in half and significantly improve the overall quality of the finished product.
Fixture Highlights
4 angles on the outside of the frame control the overall width of the part
4 shorter angles in the inside set the locator for the cross members
Setup time for this entire welding fixture is under 20 minutes
A digital picture or CAD drawing can be made to document the layout